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On the conveyor chain, the bottle is transported to the filling machine via the star wheel.
As soon as the bottle is attached to the rotation wheel of the washer, the clamp will grab the mouth of the bottle and rotate the clamp so that it faces the mouth of the bottle. The water will be sprayed from a special nozzle to flush the inner wall of the bottle.
After rinsing and dripping, the bottle clamped by the bottle holder will be rotated 180° along the guide rail so that the mouth of the bottle is facing On the star wheel, the clean bottle is drained from the rinse to fill the filler.
As soon as the bottle enters the filling machine, a support plate is used to raise the bottle so that the filling valve can engage. By detecting the presence of the bottle, the filling valve is opened.
Once the filling process is complete, the valve is closed by the valve closing mechanism to stop venting. With the cam, the bottle holder mechanism disengages the filling valve from the filling bottle.
It is then transferred to the capping machine via the neck-operating star wheel. The blade of the anti-rotation machine will grab the bottleneck so it will not rotate.
The screw cap will rotate and rotate with the machine to complete the capping, placement, twisting, and disengaging under the control of the cam. The entire capping process.
On the unloading conveyor, the finished bottle is transferred from the filling block to the unloading star wheel.
Specifications:
Number of nozzles | 10 cleaning heads, 8 filling heads and 3 gland heads |
Capacity | 2000-30000B / H (500ml PET standard bottles) |
Materials: | SUS304 (food grade |
function | transmission mechanism and gear are equipped with A4 carbon burning steel |
function | three in one for water filling |
core original: | 1. PLC: SIEMENS |
Touch screen: Siemens | PET Bottle capacity: |
0.25L-2L | cap diameter |
plastic screw cap | filling temperature |
normal | filling pressure |
Filling accuracy ±1-2%
I. Feed bottle
1) Feed screw and feed bottle of the wheel
2) has a stopper protection device.
3) The rotating wheel is made of stainless steel 304 welded together.
4)Our company developed a unique flip bottle holder, which securely grasps the bottleneck, avoiding the thread of the bottle mouth that can occur with traditional bottle holders.
3) A spaying system company mounts efficient atomizing nozzles on bottle clamps. Ltd. technology to clean any part of the inner wall of the bottle and also clean any part of the inner wall of the bottle and are hygienic and durable. Save water.
4) Flushing is powered by a geared drive inside the gearbox.
(The machine actually has eight filled heads)
1) The product is designed and manufactured using Italian technology to ensure quality and reduce loss.
1) The rotating wheel is completely made of stainless steel SS304.
Three) The filling valve was designed and manufactured in Germany using SS304 material to ensure its high accuracy and filling speed.
4) The bottle is lifted by a lift cylinder that is operated by a cam.
5) An electric float controls the hydraulic pump.
6) The filler is driven by a geared drive from a drive system located inside the frame. Capper
1) The capper is the most accurate part of the three-in-one filling machine because the quality of the sealing machine is critical to the operational reputation and product quality. Our company’s sealing machine has the following advantages:
2) The cover rail has means for preventing the reverse cover from passing through and taking out the reverse cover.At the same time, the photoelectric switch can automatically stop the machine when there is no cover on the track, so that the bottle without the cover can be effectively avoided.
3) Also has a bottle check switch.
4) Efficient eccentricity for cap sorting to reduce wear.
5) An inspection device with an inspection cover lift.
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